How Do You Use Bayes’ Rule In Quality Control?

Based on past experience, a company knows that an experienced machine operator (one or more years of experience) will produce a defective item 1% of the time. Operators with some experience (up to one year) have a 2.5% defect rate, and new operators have a 6% defect rate. At any one time, the company has 60% experienced operators, 30% with some experience, and 10% new operators. Find the probability that a particular defective item was produced by a new operator.

The first thing we need to do is organize the information we have been given. So let’s create some events to work with.

D: “operator produces a defective item”
E: “experienced operator”
S: “operator with some experience”
N: “new operator”

With these definitions, the information in the problem statement can be written as

P(E) = 0.60     P(E) = 0.01

P(S) = 0.30     P(| S) = 0.025

P(N) = 0.10     P(D | N) = 0.06

The tree diagram below reflects this information.

qc_01

If we want to know the probability that an experience operator produces a defective item, we are interested in the event E and D. These probabilities lie along the top branch so

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To find the probability that a particular defective item was produced by a new operator, we need to compute P(N | D). The appropriate form of Baye’s Theorem is

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Solving for P(D) yields

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Both factors in the numerator are branches in the tree. The denominator is simply the sum of the branches leading to defective or

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The key to using Bayes’ Theorem is to write the proper tree and appropriate rule based on the events in the problem.